Stationary Spot Welder Pedal Operated 6 6 mm Sheet Metal Fusion
Basic Properties
Trading Properties
| Product Name: | Stationary Spot Welder Pedal Operated 6 6 Mm Sheet Metal Fusion | Max Welding Thickness: | 6+6 Mm |
|---|---|---|---|
| Rated Power: | 40/63/80/100/125/160/200 KVA | Input Voltage: | 380V |
| Rated Duty Cycle: | 50% | Max Electrode Force: | 6000-12000 N |
| Throat Depth: | 440-450 Mm | Machine Weight: | 200 Kg |
| Warranty: | 12 Months (3 Years On Core Components) | Core Components: | Transformer |
| Highlight | ac stationary spot welder,ac projection welding machine,resistance stationary spot welder |
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Stationary Pedal-Operated Spot Welder for 6+6 mm Sheet Metal Fusion
Product Overview for Production Buyers
This stationary spot welder delivers dependable resistance welding for sheet metal up to 6+6 mm combined thickness, engineered for workshops that demand repeatable joint quality and minimal cycle time. The pedal-operated electrode actuation gives operators precise control over weld pressure, while the rigid C-frame structure minimizes deflection during high-force cycles—ideal for continuous production runs in metal fabrication and light industrial assembly.
Built around a high-magnetic silicon steel transformer with forced internal water cooling, the machine sustains a 50% duty cycle even under heavy workloads. A microcomputer control system stores up to 16 welding schedules, allowing quick changeover between different material thicknesses and joint configurations without manual recalibration. This combination of durability, programmability, and pedal precision makes it a practical choice for manufacturers seeking consistent output with low maintenance overhead.
Key Technical Advantages
High-Force Electrode Pressure with Assistant Stroke
The upper and lower electrode arms apply pressure through an assisted-stroke mechanism, delivering electrode force up to 12,000 N for firm fusion on mild steel, stainless steel, and galvanized sheets. This design shortens the squeeze time and improves weld nugget consistency across repeated cycles.
Forced Water-Cooled Transformer for Extended Operation
The specialized resistance-welding transformer uses high-permeability silicon steel laminations with forced internal water circulation. This keeps thermal rise low during continuous production and supports a rated duty cycle of 50%, so the machine handles long shifts without power dropout.
Microcomputer Control with 16 Preset Welding Schedules
Operators can store up to 16 sets of welding parameters—current, time, and pressure—covering different sheet thicknesses and material types. Switching from one job to another is a matter of selecting a saved schedule, reducing setup time and operator error.
Flexible Power Range for Diverse Production Needs
Available in 40, 63, 80, 100, 125, 160, and 200 kVA configurations, this spot welder scales to match your production volume and material thickness. Lower-rated units suit light-gauge fabrication, while higher ratings handle demanding structural and heavy-sheet applications.
Low Maintenance Cost and Easy Serviceability
With no complex hydraulic system and a proven mechanical pedal linkage, routine maintenance is limited to electrode dressing and periodic water-line checks. Core components—the transformer and control board—are covered by a 3-year warranty, reducing total ownership cost.
Applications
| Industry | Typical Workpiece | Welding Mode |
|---|---|---|
| Automotive Manufacturing | Body panels, brackets, mounting plates | Single-spot and multi-spot lap welding |
| Home Appliance Production | Casings, frames, handles, sheet enclosures | Spot welding with preset schedules |
| Hardware & Fittings | Hinges, latches, brackets, small stampings | Foot-pedal actuated sequential welding |
| Sheet Metal Fabrication Shops | Ducting, cabinets, enclosures, frames | Thickness up to 6+6 mm in one squeeze |
| Construction & Energy | Reinforcement meshes, cable trays, supports | High-duty-cycle continuous spot welding |
Working Principle
The operator places the workpiece between the two copper electrode tips and presses the foot pedal, which lowers the upper electrode to apply clamping force. A high-current, low-voltage pulse then passes through the material, generating resistive heat at the contact interface. The metal reaches its plastic state and fuses into a solid nugget, after which the current stops and the electrodes hold briefly for the weld to cool and solidify. The microcomputer governs both the weld time and the current ramp to ensure consistent nugget size, while the pedal mechanism provides progressive pressure control that is intuitive and responsive for frequent operations.
Technical Specifications
| Parameter | Unit | Model D(T)N-40 | Model D(T)N-63/80/100 | Model D(T)N-125/160/200 |
|---|---|---|---|---|
| Rated Power | kVA | 40 | 63 / 80 / 100 | 125 / 160 / 200 |
| Max. Welding Thickness | mm | 6+6 | 6+6 | 6+6 |
| Input Voltage | V | 380 | 380 | 380 |
| Input Frequency | Hz | 50/60 | 50/60 | 50/60 |
| Rated Duty Cycle | % | 50 | 50 | 50 |
| Throat Depth | mm | 440–450 | 440–450 | 440–450 |
| Max. Electrode Force | N | 6000 | 6000–8000 | 8000–12000 |
| Machine Weight | kg | 200 | 200 | 200 |
| Dimensions | — | Customized | Customized | Customized |
| Machine Color | — | Gray | Gray | Gray |
After-Sales and Support
- 12-Month Full Warranty — Covers parts and labor for manufacturing defects, with an extended 3-year warranty on the transformer and control system.
- Overseas Field Service — Our engineers can travel to your factory to supervise installation, train your operators, and commission the machine to ensure it runs correctly before departure.
- Remote Technical Support — Video-assisted troubleshooting and online diagnostics available within 24 hours of your inquiry, plus fast spare parts dispatch.
- Local Service in Indonesia & Pakistan — Dedicated service locations provide quicker response times and on-site maintenance for customers in these regions.
- Customized Engineering — Initial free evaluation of your workpiece drawings, followed by a tailored welding solution with optional automation integration.
Frequently Asked Questions
What is the maximum welding thickness this machine can handle?
The standard configuration welds mild steel sheets up to 6+6 mm combined thickness. For thicker or coated materials, we recommend consulting our engineers, who can adjust the transformer rating and electrode design to optimize nugget quality.
Can the control system store multiple welding programs?
Yes, the microcomputer control stores up to 16 independent welding schedules. Each schedule can hold a distinct combination of welding current, squeeze time, and hold time, enabling quick changeover between different sheet thicknesses or material grades.
What certifications does your factory hold?
Our factory is certified with CE, CCC, and ISO, and we provide machinery test reports and video-based outgoing inspection before shipment. Certification documents are available upon request.
How long is the standard delivery time?
Standard models ship within 15 days after receiving the deposit. Customized machines may take longer depending on engineering scope and configuration changes; we will confirm the lead time before you place the order.
Can you send an engineer to help with installation?
Yes, we provide overseas installation and training services. Our engineer can visit your facility to commission the machine, train your welding operators, and verify production readiness before returning.
Request Your Welding Solution
Send us your workpiece drawings and production requirements. Our engineering team will evaluate your application, configure the optimal solution, and provide a detailed proposal with electrode design and automation integration options.
Send Drawing | Request Welding Test | Get Custom Solution
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Contact Person: Mr. Wang
Tel: 86-28-84208558
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