Pneumatic Stationary Spot Welding Machine 200KVA 380V for Nuts Bolts
Basic Properties
Trading Properties
| Product Name: | Pneumatic Stationary Spot Welding Machine 200KVA 380V For Nuts Bolts | Capacity: | 200KVA |
|---|---|---|---|
| Max Welding Thickness: | 6+6mm | Duty Cycle: | 50% |
| Voltage: | 380V | Max Electrode Force: | 12000N |
| Condition: | New | Warranty: | 12 Months |
| Available Models: | DN-40 To D(T)N-200 | Application: | Automobile Manufacturing, Home Appliances, Hardware, Construction |
| Highlight | pneumatic projection welders,pneumatic spot projection welding machine,380v projection welders |
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Pneumatic Stationary Spot Welding Machine 200KVA 380V for Nuts Bolts
Product Overview
The D(T)N Series Pneumatic Stationary Spot Welding Machine delivers 200KVA welding power with 380V input, purpose-built for high-volume nut and bolt welding applications in industrial manufacturing environments. This stationary spot welder combines robust construction with micro-computer control to ensure consistent, repeatable weld quality across production shifts.
Engineered for the automotive, hardware fabrication, and appliance manufacturing sectors, this projection spot welding machine handles steel sheets up to 6+6mm thickness with electrode force reaching 12000N. The integrated air-assisted stroke system accelerates production cycles while maintaining precise pressure control, making it a reliable choice for continuous-duty welding operations requiring both speed and accuracy.
Key Technical Advantages
Rigid Frame with Pneumatic Pressure System
The stable machine structure applies pressure through the electrodes using an auxiliary stroke mechanism, ensuring uniform clamping force on every weld. This design delivers higher welding efficiency and reduces workpiece deformation, directly improving weld consistency across large production batches.
High-Efficiency Water-Cooled Transformer
The dedicated resistance welding transformer features high-permeability silicon steel laminations with forced internal water cooling. This construction provides stronger welding power and a high duty cycle rating of 50%, enabling sustained operation without overheating—critical for continuous production environments.
Micro-Computer Control with 16 Program Storage
The micro-computer control system stores up to 16 independent welding settings, allowing operators to switch between different workpiece configurations instantly. This reduces setup time between product changeovers and ensures parameter consistency that maintains weld quality across varying material thicknesses.
High Welding Capacity with Deep Throat Design
With a maximum welding capacity of 6+6mm and a generous 630mm throat depth, this machine accommodates large workpieces and facilitates easy access to weld joints. The 200KVA rated power delivers up to 34KA short-circuit current, providing the thermal energy needed for secure nut and bolt projections welds.
Adjustable Electrode Force up to 12000N
The pneumatic system delivers adjustable electrode force up to 12000N, ensuring proper forging pressure for solid nugget formation on medium-thickness carbon steel. This capability reduces weld expulsion and porosity, lowering rework rates and consumable electrode wear over extended production runs.
Applications
| Industry | Typical Workpiece | Welding Mode |
|---|---|---|
| Automobile Manufacturing | Nuts, bolts, brackets, sheet metal panels | Projection welding / Spot welding |
| Home Appliance Production | Enclosures, mounting plates, handles | Spot welding / Projection welding |
| Hardware & Fittings | Fasteners, hinges, connectors | Projection welding |
| Machinery Repair Shops | Worn components, frame assemblies | Spot welding |
| Construction Works | Steel structures, reinforcement meshes | Spot welding |
Working Principle
The D(T)N Series stationary spot welding machine operates on the resistance welding principle, where heat is generated by electrical current passing through the contact resistance between two workpieces. The pneumatic cylinder lowers the upper electrode to clamp the workpieces with preset force, then the welding transformer delivers a controlled high-current, low-voltage pulse through the electrodes. The localized resistance heating melts the material at the faying surface, forming a molten nugget that solidifies under continued electrode pressure to create a strong metallurgical bond. The micro-computer controller regulates weld current, time, and electrode pressure sequence, while the internal water-cooling circuit maintains transformer and electrode temperatures within optimal range for consistent weld quality.
Technical Specifications
| Parameter | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
|---|---|---|---|---|---|---|---|---|
| Rated power at 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary voltage | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | Hz | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max. short circuit current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. welding power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat depth | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max. force at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Electrode tip | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection clamping plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
| Max. welding capacity | MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
After-Sales and Support
- Warranty Coverage — 12-month warranty on the complete machine with 1-year warranty on core components, covering manufacturing defects under normal operating conditions.
- Technical Support — Reply within 24 hours for all inquiries; video technical support and remote troubleshooting available after warranty period for continued operational assistance.
- Installation Service — Optional onsite engineer dispatch to install the machine, train your operators, and verify production readiness before departure.
- Customization Support — OEM/ODM capability with customized electrode designs, fixture configurations, and welding parameters tailored to your specific workpiece requirements.
- Spare Parts Availability — Genuine replacement parts supplied promptly to minimize downtime; freight forwarding arranged for faster, safer delivery.
Frequently Asked Questions
What is the standard delivery time for this stationary spot welding machine?
Standard delivery is normally 15 days after receiving the deposit. Customized products may require additional lead time depending on the complexity of the modification. Our sales team will confirm the exact schedule when processing your order.
Can the welding parameters be adjusted for different material thicknesses?
Yes, the micro-computer control system stores up to 16 sets of welding parameters. Operators can select the pre-programmed settings or fine-tune current, pressure, and welding time to match specific material types and thicknesses from 2.5+2.5mm up to 6+6mm.
Do you provide installation and operator training?
Yes, we can send our engineer to your factory for installation, operator training, and trial runs to ensure the machine is performing correctly before departure. Video-based remote guidance is also available for basic setup and troubleshooting.
What certifications does this welding machine hold?
The machine holds CE, CCC, and ISO certifications. Machinery test reports and video outgoing-inspection are provided to verify compliance and operational readiness before shipment.
Can you customize the spot welder for my specific workpiece?
Absolutely. Send us your workpiece drawings and production requirements, and our engineering team will design a practical configuration including electrode geometry, clamping fixtures, and welding sequences optimized for your application.
Request Your Welding Solution
Send us your workpiece drawings and production requirements. Our engineering team will evaluate your application, configure the optimal solution, and provide a detailed proposal with electrode design and automation integration options.
Send Drawing | Request Welding Test | Get Custom Solution
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Contact Person: Mr. Wang
Tel: 86-28-84208558