100KVA Projection & Spot Welding Machine for Shock Absorbers

A. Targeted Welding Precision for Brackets

• Dedicated Fixture Design:​ The machine is configured based on specific workpiece geometry, utilizing a copper positioning fixture intended for accurate part placement and to help reduce fixture heating during operation.

• Simultaneous Bilateral Welding:​ The welding system is designed to weld both sides of the bracket assembly at once, which can help maintain alignment consistency and may contribute to welding quality.

B. Robust & Reliable System Construction

• Stable Power Output:​ The main circuit incorporates a water-cooled, high-power IGBT module, aimed at ensuring strong and stable welding current output for reliability.

• Insulated Secondary Conductors:​ An upper insulation method for secondary conductors is used to promote stable and reliable insulation performance during operation.

C. Efficient Operation & Control

• Rapid Cycling Capability:​ The use of a direct-acting solenoid valve is intended to accelerate the press head’s reaction speed, potentially increasing operating cycles and reducing air consumption.

• Process Flexibility:​ An integrated touch screen allows for quick switching between different stored welding programs, facilitating changeovers for various production runs.

D. Enhanced Cooling & Safety Design

• Durable Water Cooling System:​ Water circuit components are constructed from copper and stainless steel, and include a visual flow indicator for easy monitoring of cooling system operation.

• Manual Control with Safety:​ Operation via manual switches is designed to provide clear operator control with safety protections, aiming to support efficient production while addressing labor intensity.