Precision Copper Wire Spot Welder 1000W Certified Resistance Equipment for Industrial Use with High Efficiency
Basic Properties
Trading Properties
| Product Name: | Precision Copper Wire Spot Welder 1000W Certified Resistance Equipment For Industrial Use With High Efficiency | Power: | 1000W |
|---|---|---|---|
| Rated Capacity: | 100/160/200/250 KVA | Voltage: | 220V/380V |
| Duty Cycle: | 50% | Max Welding Thickness: | 5+5mm |
| Condition: | New | Warranty: | 1 Year |
| Machine Type: | Copper Wire Spot Welding Machine | Application: | Copper Wire Welding |
| Highlight | industrial resistance spot welding machine,industrial spot projection welding machine,resistance spot projection welding machine |
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Precision Copper Wire Spot Welder 1000W Certified Resistance Equipment for Industrial Use with High Efficiency
Production Overview
Engineered for precision copper wire joining, this fixed-type resistance spot welder integrates projection and spot welding capabilities in a single sturdy frame. Built for manufacturers who demand repeatable weld quality on low-carbon steel, stainless steel, and non-ferrous materials, it handles plate-to-plate joints as well as projection nuts and studs with consistent force control.
ChengDu Xinweihan, the manufacturer behind this unit, operates a 20,000 m² production facility with a dedicated R&D team of over 20 engineers. With overseas technical service teams stationed across Southeast Asia and South America, buyers receive on-site installation support, commissioning assistance, and responsive maintenance — contact us to confirm local availability in your region.
Key Technical Advantages
Rigid Shock-Resistant Frame
A uniquely designed tree-style body with multiple welded reinforcing ribs minimizes structural flex during operation, preserving weld positioning accuracy while ensuring operator safety even under repeated high-load cycles.
High-Precision Electrode Guidance
The upper electrode travels along a linear guide system with excellent positional repeatability, delivering accurate weld spots on every cycle. An auxiliary cylinder enables convenient, precise stroke adjustments for varying workpiece thickness.
Fast Response Pressure System
An aluminum-alloy cylinder with low-friction seals and a pilot high-flow solenoid valve delivers rapid, smooth electrode pressurization — boosting cycle speed while cushioning impact to reduce noise and workpiece deformation.
Energy-Saving Power Circuit
A fully water-cooled resistance welding transformer and rectifier provide strong output with minimal energy loss. Capacitive charge-discharge shortens weld time, lifting overall productivity without straining your power supply.
Pressure & Safety Monitoring
An electrical proportional valve fine-tunes welding pressure for consistent joint quality. Built-in air and water pressure switches with alarms protect the equipment from insufficient cooling or gas supply, extending service life.
User-Friendly Foot Switch Control
Foot-activated operation matches operator habits, reducing fatigue during long production runs while enabling high cycle rates — ideal for assembly lines that demand both speed and reliability.
Applications
| Industry | Typical Workpiece | Welding Mode |
|---|---|---|
| Automotive Manufacturing | Body panels, brackets, nuts, studs | Spot & Projection Welding |
| Electrical & Electronics | Copper wire, terminals, connectors | Copper Wire Spot Welding |
| Home Appliance Production | Thin sheets, frames, heating elements | Plate-to-Plate Spot Welding |
| Hardware & Fasteners | Bolts, nuts, stamped parts | Projection Welding |
| Traffic & Transportation Tools | Bicycle frames, vehicle accessories | Spot Welding of Coated Steel |
Working Principle
This fixed-type machine keeps the equipment stationary while the workpiece moves into position. The upper electrode descends through a linear guide to clamp the workpiece, then a high-current, low-voltage pulse flows through the copper electrodes to generate localized resistance heat at the joint interface. The molten nugget forms rapidly, after which electrode force is maintained briefly to consolidate the weld. The pressure head's ascent and descent speeds are adjustable, softening contact impact and reducing operational noise. An integrated gas storage tank stabilizes pressure delivery, while independently drained waterway components allow easy monitoring of coolant flow to prevent blockages.
Technical Specifications
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| Parameter | Unit | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
|---|---|---|---|---|---|
| Rated Power at 50% Duty Cycle | KVA | 40 | 63 | 80 | 100 |
| Rated Primary Power | V | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. Short Circuit Current | KA | 30 | 35 | 40 | 45 |
| Duty Cycle | % | 50 |
Contact Person: Mr. Wang
Tel: 86-28-84208558
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