200KVA Copper Spot Welding Machine MFDC High Frequency Resistance Welder

Name: 200KVA Copper Spot Welding Machine MFDC High Frequency Resistance Welder
Brand: Chengdu Xinwei Welding Technology Co., Ltd.
Price: 19.00 USD
Availability: InStock

Quality 200KVA Copper Spot Welding Machine MFDC High Frequency Resistance Welder factory

Basic Properties

Place of Origin:Sichuan, China

Brand Name:XinWeiHan

Certification:ISO,CE

Trading Properties

Minimum Order Quantity:1 set

Price:$14,000-24,000 / set

Standard Packaging:wooden box

Delivery Time:25-35working days

Payment Terms:L/C,D/A,T/T,D/P

Supply Ability:5 sets/month

Specifications

Product Name:	200KVA Copper Spot Welding Machine MFDC High Frequency Resistance Welder	Capacity:	100/160/200/250 KVA
Max Welding Thickness:	5.0+5.0 Mm	Duty Cycle:	50%
Voltage:	220V/380V 3-Phase AC	Application:	Copper Wire Welding
Function:	High Efficiency Welding	Condition:	New
Machine Type:	Hand Operated Spot Welding Machine	Warranty:	1 Year
Highlight	industrial projection welders , industrial spot projection welding machine , 100kva projection welders

Product Description

200KVA Copper Spot Welding Machine MFDC High Frequency Resistance Welder

Video Demonstration

Product Overview

This 200KVA copper spot welding machine is an MFDC high frequency resistance welder engineered specifically for copper wire welding applications. As a fixed spot projection welding system, it delivers high efficiency welding performance with a maximum short circuit current of up to 45KA, making it an ideal solution for manufacturers requiring reliable copper wire joining in high-volume production environments.

Designed with a hand-operated mechanism and compact structure, this resistance spot welding equipment is built for stable performance and energy-saving operation. Its thickened steel plate body ensures structural stability, while the internal water cooling system reduces welding temperature for consistent weld quality. Manufactured in our 20,000 sq.m facility with a dedicated R&D team, this copper welding machine supports diverse industrial applications including building material shops, machinery repair shops, and manufacturing plants across Philippines, Brazil, Indonesia, and Pakistan.

Key Technical Advantages

High-Frequency MFDC Technology for Precision Welding

The medium frequency direct current power supply ensures stable welding current output with reduced spatter. This advanced MFDC design delivers superior heat control during copper wire welding, resulting in cleaner weld joints and higher weld quality consistency across production batches.

Reinforced Steel Body for Long-Term Stability

The thickened steel plate body construction provides exceptional structural rigidity even under continuous high-force welding operations. This robust frame minimizes vibration and mechanical deflection, reducing maintenance frequency and extending the machine service life in demanding production environments.

High-Conductivity Electrodes with Efficient Water Cooling

Upper and lower electrodes are manufactured from highly conductive copper alloys with auxiliary pressure support. The integrated water cooling system reduces electrode temperature during sustained operation, maintaining dimensional accuracy of weld tips, increasing electrode lifespan, and improving overall production efficiency by reducing downtime.

Versatile Multi-Mode Welding Program Memory

The spot welder stores up to 15 groups of welding modes, allowing quick switching between different workpiece specifications without time-consuming recalibration. This flexibility increases production throughput and enables fast adjustment when processing varying copper wire diameters, plates, nuts, and steel bars.

Expanded Welding Capacity for Multiple Applications

With maximum welding thickness of 5.0+5.0mm and rated power options from 40KVA to 100KVA, this fixed spot welder accommodates a wide range of low-carbon steel, coated steel plates, stainless steel, and aluminum plates. Its capability to weld copper wire and standard components makes it a versatile addition to fabrication facilities.

Applications

Industry	Typical Workpiece	Welding Mode
Electrical Component Manufacturing	Copper wire, copper plates, threaded inserts	Spot welding / Projection welding
Metal Fabrication	Low-carbon steel plates, coated steel sheets	Fixed-point spot welding
Automotive Parts Manufacturing	Stainless steel components, nuts, steel bars	Multi-mode programmable welding
Construction Equipment	Aluminum plates, metal wire, standard hardware	Projection welding

Working Principle

The MFDC high-frequency resistance welding system converts standard three-phase AC power into a controlled direct current through its medium frequency inverter technology. During operation, the fixed workpiece is positioned between the upper and lower copper electrodes, which apply programmed mechanical force. A precisely timed high-current pulse passes through the workpiece contact points, generating resistance heat at the joint interface that melts the copper material and forms a metallurgical bond. The internal water cooling system continuously regulates electrode temperature to maintain consistent weld quality, while the microprocessor-controlled welding modes allow adjustment of current, time, and force parameters for different materials and thicknesses. This stationary machine design moves the workpiece into position, ensuring repeatable weld placement and stable output across production runs.

Technical Specifications

Parameter	Unit	DN(B)-100	DN(B)-160	DN(B)-200	DN(B)-250
Rated power at 50%	KVA	40	63	80	100
Rated primary voltage	V	3φAC 380V	3φAC 380V	3φAC 380V	3φAC 380V
Max. short circuit current	KA	30	35	40	45
Duty cycle	%	50	50	50	50
Max. electrode force	N	6000	6000	10000	15000
Electrode length	mm	450	450	450	500
Working stroke	mm	80	80	80	80
Cooling water consumption	L/min	20	20	20	20
Max. welding thickness	mm	3.0+3.0	4.0+4.0	5.0+5.0	6.0+6.0
Machine weight	kg	500	500	500	500

After-Sales and Support

Warranty Coverage — 1 year warranty on core components including PLC, engine, bearing, gearbox, motor, and pressure vessel, providing reliable protection for your investment.
On-Site Installation and Training — Field installation, commissioning, and operator training provided by our technical team to ensure proper setup and optimal machine performance from day one.
Overseas Technical Support — Local technical service teams available in Southeast Asia and South America for on-site maintenance; video technical support and online assistance available worldwide.
Free Spare Parts — Complimentary spare parts included with your purchase to minimize downtime during initial operation periods.
Machinery Test and Inspection — Video outgoing inspection and machinery test reports provided before shipment to verify quality and specifications meet your requirements.

Frequently Asked Questions

What materials can this copper spot welding machine handle?

This machine is specifically designed for copper wire welding and also handles low-carbon steel, coated steel plates, stainless steel plates, and aluminum plates. It can weld standard parts, nuts, steel bars, and metal wire components with maximum welding thickness from 3.0+3.0mm to 6.0+6.0mm depending on the model selected.

What is the delivery time and shipping process?

MOQ is 1 set. Standard delivery typically takes 15-30 days after order confirmation. We provide video outgoing inspection before shipment, and machinery test reports are available upon request to verify machine performance prior to delivery.

How many welding modes can be programmed and how does this benefit production?

The spot welder can store up to 15 groups of welding modes. This allows operators to quickly switch between different workpiece specifications without recalibration, significantly reducing setup time and improving production efficiency when processing varying copper wire diameters, plate thicknesses, or component types.

What after-sales support is available in my country?

We have overseas technical service teams in Southeast Asia and South America for on-site installation and maintenance. For other regions, we provide video technical support, online assistance, and spare parts shipment. With 1-year warranty on core components, our engineering team is available to support your operations. Please contact us to confirm availability of local technical teams in your country.

Request Your Welding Solution

Send us your workpiece drawings and production requirements. Our engineering team will evaluate your application, configure the optimal solution, and provide a detailed proposal with electrode design and automation integration options.

Send Drawing | Request Welding Test | Get Custom Solution