CNC Pneumatic 3mm Heavy Duty MFDC Piston Rod Resistance Projection Welder

Name: CNC Pneumatic 3mm Heavy Duty MFDC Piston Rod Resistance Projection Welder
Brand: Chengdu Xinwei Welding Technology Co., Ltd.
Price: 22.00 USD
Availability: InStock

Quality CNC Pneumatic 3mm Heavy Duty MFDC Piston Rod Resistance Projection Welder factory

Basic Properties

Place of Origin:Sichuan, China

Brand Name:Xinwei

Certification:CE, RoHS, ISO

Trading Properties

Minimum Order Quantity:1 set

Price:$21,000-23,000 / set

Standard Packaging:wooden box

Delivery Time:25-35working days

Payment Terms:D/A,T/T,D/P

Supply Ability:5 sets/month

Specifications

Power (kw):	100 W	Primary Voltage:	220V/380V/415V
Rated Capacity:	40-250KVA	Dimensions:	260016001900mm
Rated Duty Cycle:	50%	Warranty:	1 Year
Product Name:	Projection Welder Cnc Automatic Piston Rod Resistance Welding Machine	Advantage:	Welding Firmly
After Warranty Service:	Video Technical Support, Online Support And Spare Parts	After-sales Service Provided:	Free Spare Parts, Field Installation, Commissioning And Training
Highlight	projection welder cnc , pneumatic projection welder , pneumatic projection welders

Product Description

CNC Pneumatic 3Mm MFDC Projection Welder for Piston Rod Resistance Welding

Video Demonstration

CNC Pneumatic 3mm Heavy Duty MFDC Piston Rod Resistance Projection Welder

Product Overview

This projection welding machine is specifically engineered for high-precision piston rod welding. It is widely used in the production of components for automobiles, motorcycles, hydraulic and pneumatic systems, engineering machinery, and automotive manufacturing. The machine accommodates a wide range of workpiece configurations and supports different center distances, piston rod diameters, and ring shapes.

Advanced medium-frequency DC technology ensures consistent weld quality with minimal ring deformation and stable center-to-center distance after welding. The piston rod surface remains free of visible marks, making this system ideal for heavy-duty, high-volume production environments.

Key Technical Advantages

High-Precision Welding Control

Smart motors or valves control welding pressure with only 1% error, ensuring consistent weld quality across every workpiece.

Seamless Production Integration

Automated material handling with vision-based alignment or mechanical fixturing enables uninterrupted batch welding, increasing throughput by 40% while maintaining positional accuracy within ±0.1 mm.

Intelligent Process Management

Multiple welding parameter sets such as pressure, current, and time curves can be stored and switched with one click for different piston rod specifications. Real-time monitoring alerts operators to abnormalities automatically.

Strong Adaptability and Reliability

Compatible with piston rods of various specifications; water-cooled electrodes and high-temperature-resistant construction support continuous operation without performance degradation.

Safety and Maintenance Convenience

Integrated air and water pressure sensors automatically shut down the machine in case of water shortage or insufficient pressure. Modular design minimizes electrode replacement and maintenance time.

Applications

Industry	Typical Workpiece	Welding Mode
Automotive	Shock absorber piston rods	Medium frequency projection welding
Motorcycle	Suspension piston rods	Medium frequency projection welding
Hydraulic and pneumatic systems	Cylinder piston rods and ring parts	Projection welding with servo pressure control
Engineering machinery	Heavy-duty piston rods, coupling rings	Automated multi-projection welding

Working Principle

The workpiece is loaded between electrodes and pressed by precise pneumatic force at the projection points. A high-current, low-voltage medium-frequency DC pulse passes through the contact area, generating resistance heat that fuses the material. The control system regulates current, pressure, and time in real time, producing consistent weld nuggets with minimal deformation. Automated loading and unloading complete the cycle for continuous production.

Technical Specifications

Parameter	Unit	DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated Power At 50%	KVA	40	63	80	100	125	160	200
Rated Primary Power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated Frequency	Hz	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max. Short Circuit Current	KA	14	15	16	18	20	28	34
Max. Weld Power	KVA	62	86	170	280	300	330	410
Throat	mm	400	400	400	450	450	450	450
Max. Force at Electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working Stroke	mm	20	20	30	40	40	50	50
Cooling Water Consumption 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes Tip	mm	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	mm	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	mm	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max. Welding Capacity A3 Steel	mm	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

After-Sales and Support

Warranty — 1 year standard warranty covering the complete welding machine.
After-Warranty Support — Video technical support, online support, and spare parts supply available after the warranty period.
Field Service — Free spare parts, field installation, commissioning, and operator training provided.
Global Technical Team — Overseas technical service teams in Southeast Asia and South America for on-site installation and maintenance. Contact us to confirm availability in your country

Frequently Asked Questions

What materials and thicknesses can this projection welder handle?

This machine is designed for piston rod projection welding with A3 steel capacity up to 3.0+3.0 mm on the standard model, and up to 6.0+6.0 mm on larger power frequency models.

Does the machine support automated production?

Yes. The system can integrate automated material handling, an independent vibration disc that holds up to 500 workpieces, and fully automatic welding, achieving up to 720 pieces per hour.

How do I switch between different piston rod specifications?

The human-machine interface stores hundreds of process formulas. Operators can switch specifications with one click, and the machine automatically adjusts welding parameters and moving components.

What after-sales services are included?

We provide free spare parts, field installation, commissioning, training, online and video support, plus a 1-year warranty. Our overseas technical teams can also provide on-site service in many countries.

Is the machine suitable for continuous heavy-duty operation?

Yes. Water-cooled electrodes, high-temperature-resistant components, and automatic air/water pressure safety shutdown ensure stable performance during long production runs.

Request Your Welding Solution

Send us your workpiece drawings and production requirements. Our engineering team will evaluate your application, configure the optimal solution, and provide a detailed proposal with electrode design and automation integration options.

Send Drawing | Request Welding Test | Get Custom Solution