Industrial Copper Secondary Water Cooled Welding Cable Stable Resistance Spot Welding Use

This Secondary Cable (Kickless Cable) is optimized to enhance end-effector operational flexibility​ and reduce the total cost of ownership​ for welding equipment. Its defining features are an exceptionally small dynamic bending radius​ and minimal inductive reactance. It can be installed compactly directly at the tail of the welding gun, significantly improving the gun's accessibility and maneuverability in confined spaces while effectively reducing operator fatigue. Typically shorter in length and compact in design, it ensures efficient power transmission while offering outstanding advantages of easy installation, low maintenance costs, and high reliability. It is a critical connecting component for achieving flexible and efficient operation of welding workstations

• High-Conductivity One-Piece Terminal: Terminals are made from high-purity copper​ using a one-time precision forging​ process, resulting in a dense internal grain structure. This achieves the lowest resistance and highest current-carrying efficiency at the terminal-conductor interface, ensuring lossless energy transmission from the source.

• High-Reliability Tinned Copper Stranded Conductor: The core is manufactured from high-purity red copper rods​ through multiple processes including drawing, tinning, and stranding. This structure completely eliminates conductor fuzzing and wire breakage, offering both low DC resistance and superior high-frequency noise immunity, meeting the demands of high-power, high-duty-cycle welding.

• Weather & Vibration Resistant Composite Rubber Jacket: The outer jacket is made of special rubber with high rubber content, providing excellent flexibility, abrasion resistance, heat-aging resistance, and oil resistance. Multiple available colors facilitate wiring management. Its high elasticity protects the internal structure during frequent flexing.

• Robust, Long-Life Hydraulic Crimp Seal: Connections are secured using stainless steel hydraulic clamps​ crimped in one action. Compared to traditional clamps, they provide more uniform and powerful radial clamping force, superior sealing/waterproofing, and a more aesthetically pleasing industrial appearance, preventing coolant leaks and extending service life.

• Optimized Engineering for Ease of Use: The overall small bending radius and low inductance design​ allow for flexible cable routing and easy installation/fixing in tight equipment spaces. Combined with its modular interfaces and high durability, it results in minimal on-site installation difficulty and low long-term maintenance frequency, offering significant overall cost-effectiveness

Besides standard models, we can customized according to your requirements. More details, please contact!