High Conductivity Water Cooled Copper Kickless Cable For Spot Resistance Welding Machine

Kickless Cable (Anti-Kick Water-Cooled Cable) is a specially optimized insulated conductor in both structure and function. Its core design achieves the perfect balance between ultra-high current carrying capacity and efficient active heat dissipation within a limited cross-sectional area. The cable employs multiple strands of extra-soft oxygen-free copper wire as the conductor, sheathed by a high-performance rubber hose, forming a continuous, uniform annular cooling chamber between them. Both ends of the conductor are joined to all-copper terminals via an innovative welding process, achieving a metallurgical bond at the molecular level, with external stainless steel clamps reinforcing the seal. The terminals integrate waterway ports to ensure unrestricted coolant circulation. This design specifically meets the stringent demands of low-voltage, high-current dynamic equipment (such as robotic welding guns and mobile electric furnaces) for power connection reliability, flexibility, and thermal management. It is a core transmission component essential for ensuring the continuous and stable operation of high-load equipment.

• High-Purity Conductor & Ultra-Low Loop Impedance: Utilizes high-purity red copper stranded wire as the conductor, significantly enhancing conductivity and effectively reducing the overall loop impedance from the transformer output to the welding gun. This ensures efficient power transmission with minimal loss.

• Superior Durability of Composite Rubber Structure: The composite design of the premium rubber outer jacket and the plum-blossom shaped rubber inner core provides the cable with excellent pressure resistance, high-temperature tolerance, abrasion resistance, and resistance to repeated bending. It can withstand the continuous "kicking" and mechanical flexing caused by the electromagnetic forces of the welding current.

• Reinforced Design Against Electromagnetic Force Impact: The structure offers exceptionally high resistance to repetitive electromagnetic force shocks and mechanical bending, specifically optimized to counteract the intense electromagnetic forces and frequent movements generated during welding operations. This results in an exceptionally long service life and outstanding cost-effectiveness.

• Efficient Heat Dissipation & Low-Flow-Resistance Waterway: The optimized annular water channel geometry ensures minimal pressure drop for the coolant flow, delivering excellent cooling performance. It rapidly and steadily dissipates the intense heat generated by high currents.

• Modular Design for Convenient Maintenance: Allows for quick and convenient cable replacement on-site. The reliable connection interface is designed to minimize equipment maintenance downtime to the greatest extent, ensuring production continuity

Cross Section 300mm²

Cross Section 400mm²

Besides standard models, we can customized according to your requirements. More details, please contact!

Raw Materials: Pure Red Copper

Careful Protection :Additional Rubber Sleeve

Finished Product