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T Joint Projection Welding Machine for Galvanized Hollow Tube Production

Proprietà di base

Luogo di origine:Cina
Marchio:Xinwei
Certificazione:ISO 9001, CE, RoHS
Numero di modello:XW-SPJ-35K

Proprietà Commerciali

Quantità di ordine minimo:1 set
Prezzo:$6,000-6,500
Imballaggio standard:Custodia in legno/Imballaggio standard per l'esportazione
Tempo di consegna:20-35 giorni lavorativi
Condizioni di pagamento:L/C,D/A,D/P,T/T,Western Union
Capacità di approvvigionamento:15 set al mese
Specifiche
Nome del prodotto: Saldatrice a proiezione con giunto a T per la produzione di tubi cavi zincati Tipo di macchina: Saldatore a proiezione di resistenza stazionaria
Applicazione: Saldatura di tubi cavi con giunto a T Sistema di elettrodi: Struttura a tre elettrodi
Materiale: Tubo d'acciaio cavo zincato Spessore: 3mm+3mm
Metodo di saldatura: Saldatura a proiezione di resistenza Operazione: Pneumatico
Raffreddamento: Raffreddamento ad acqua Garanzia: 12 mesi
Evidenziare

T joint projection welding machine

,

galvanized hollow tube welding machine

,

spot projection welding machine with warranty

Descrizione di prodotto

T Joint Resistance Projection Welding Machine for Galvanized Hollow Tube Production

Xinwei T-joint projection welding machine is designed for manufacturers producing galvanized hollow steel tube structures. The stationary three-electrode resistance welding system provides accurate positioning, stable welding strength and high repeatability for mass production.

✓ Designed For Galvanized Hollow Tube T-Joints

✓ Three Electrode Positioning System

✓ Stable Welding For Continuous Production

Common Tube T-Joint Welding Challenges

✗ Manual MIG/TIG welding requires skilled operators for consistent T-joint quality

✗ Hand welding speed limits production capacity for tube frame manufacturers

✗ Arc welding heat can affect the galvanized coating on tube surfaces

✗ Batch quality varies significantly between different welding operators

Xinwei T-Joint Projection Welding Solution

1. Three Electrode T-Joint Positioning System

The upper, lower and horizontal electrode layout holds vertical and horizontal tubes accurately during welding, improving joint alignment and consistency. This three-direction clamping ensures precise T-joint geometry for every welding cycle.

2. Stable Resistance Welding Process

Resistance welding creates heat directly at the contact line between tubes, reducing unnecessary heating of surrounding tube areas. This helps protect the galvanized coating while achieving strong joint strength.

3. 3mm+3mm Hollow Tube Capability

The machine is optimized for 3mm plus 3mm galvanized hollow tube welding. Electrode design and welding parameters can be customized for different tube sizes and wall thickness requirements.

4. Long-Life Copper Electrodes

Chromium zirconium copper electrodes provide high conductivity and wear resistance for repeated industrial welding cycles. The electrode system supports continuous production with minimal maintenance downtime.

How T-Joint Projection Welding Works

Step Process Description
1 Tube positioning — horizontal and vertical hollow tubes placed in the welding fixture
2 Three electrodes clamp — upper, lower and horizontal electrodes secure the T-joint
3 Resistance current generates concentrated heat at the joint contact area
4 Strong T-joint connection completed with clean surface finish

Why Use Resistance Projection Welding For T-Joint Tubes

T-joint tube manufacturing requires stable positioning and repeatable welding quality. Resistance projection welding concentrates current at the contact area, allowing manufacturers to achieve consistent joints without relying heavily on skilled welding operators. This makes it an effective alternative to traditional arc welding for hollow tube frame production.

Xinwei Tube Welding Engineering Capability

Xinwei specializes in customized resistance welding solutions for tube structure manufacturers. Our engineers provide comprehensive support throughout the application process:

✓ Tube material evaluation and weldability assessment

✓ Joint design analysis and fixture engineering

✓ Electrode customization for specific tube dimensions

✓ Welding parameter optimization and cycle testing

✓ Sample welding verification before equipment production

✓ Production line commissioning and operator training

Industrial Applications

Steel Tube Furniture Production

Efficiently welds chair frames, table frames and shelving units. The resistance projection welding method produces clean T-joints suitable for visible furniture surfaces.

Storage Rack Manufacturing

Ideal for warehouse shelving, industrial racks and retail display frames where consistent joint strength is critical for load-bearing structures.

Greenhouse Structure Manufacturing

Welds galvanized steel tubes for agricultural greenhouse frames. The resistance welding process helps preserve the corrosion-resistant zinc coating.

Fence and Guardrail Production

Suitable for steel fencing systems and guardrail frames where weather resistance and structural integrity are essential requirements.

Welding Application Example

Item Specification
Product Galvanized Hollow Steel Tube Frame
Material Zinc coated steel tube
Thickness 3mm + 3mm
Joint Type T-shape connection
Machine Stationary Resistance Projection Welder
Result Stable joint quality with reduced manual welding requirements

Why Choose Xinwei Projection Welding Machine

Feature Benefit
Three electrode positioning system Accurate T-joint alignment from three directions
Resistance projection welding Fast cycle times without welding consumables
Stationary pneumatic structure Stable electrode pressure for repeatable quality
CuCrZr copper electrodes High conductivity and extended service life
Water cooling system Continuous production capability with thermal management
Customizable electrode fixtures Adaptable to different tube sizes and joint configurations

Technical Specifications

Parameter Description
Machine Type Stationary Resistance Projection Welder
Application T-Joint Tube Welding
Material Galvanized Hollow Steel Tube
Thickness 3mm+3mm
Electrode System Three Electrode Structure
Operation Pneumatic
Cooling Water Cooling
Customization Available

Quality Testing and Assurance

✓ Incoming material inspection for steel and copper components

✓ Electrode conductivity and hardness testing

✓ Pneumatic system pressure calibration and leak testing

✓ Welding parameter verification with sample tube materials

✓ Complete machine run-in testing before shipment

✓ ISO 9001 certified quality management system

Frequently Asked Questions

Q: What tubes can this projection welding machine weld?

It is mainly designed for galvanized hollow steel tubes and similar tube structures. The electrode system can be adapted for different tube dimensions and materials.

Q: Why choose projection welding for T joints?

Projection welding provides fast repeatable welding quality and reduces dependence on skilled operators. The resistance process concentrates heat at the joint, helping protect the tube surface finish.

Q: Can the machine weld different tube sizes?

Yes. Electrodes and welding parameters can be customized according to tube dimensions and joint requirements. Xinwei provides fixture design support for specific applications.

Q: Can Xinwei test our tube samples?

Yes. Sample welding tests are available before equipment confirmation. Customers can send tube samples for welding evaluation and parameter optimization.

Get Your T-Joint Tube Welding Solution

Send us your requirements:

1. Tube size and cross-section

2. Material thickness

3. Joint drawing or description

4. Expected production capacity

Our engineers will recommend the suitable welding system and provide a detailed quotation.

Company Profile

Xinwei Welding Technology Co., Ltd. operates an 18,000 square meter manufacturing facility with a dedicated R and D team of over 20 engineers. ISO 9001, CE and RoHS certified. Serving customers in more than 30 countries worldwide.

Product Images

T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
T joint projection welding machine
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T*n
United Kingdom Mar 3.2021
The product is top-notch, the purchasing experience is first-class, and it is trustworthy
DETTAGLI DEL CONTATTO
Chengdu Xinwei Welding Technology Co., Ltd.

Referente: Mr. Wang

Telefono: 86-28-84208558

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